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Batteries used for lift trucks are sold in terms of amp-hour capacity, connector location, physical size and voltage. The forklift nameplate will state the right amp-hour capacity, lift truck voltage, and lowest battery weight. The forklift Operating Manual will also include the proper battery details for the forklift.
There are 2 common kinds of electric lift truck batteries: Flooded or Sealed. A sealed battery is also called "maintenance free" or VRLA and does not need the adding of water. Sealed batteries however make use of a chemical reaction so as to maintain proper fluid level during the life of the battery. A flooded battery needs water to be added regularly to ensure the right electrolyte level inside the battery.
The majority of lift trucks are able to accommodate many different sizes of battery. If selecting the battery, it must be chosen to be able to fit inside the measurements of the battery compartment. The majority of battery providers can offer a battery list of correct sizes that are recommended for your specific lift truck.
With an electric lift truck, the battery is utilized as the truck counterweight and the lift truck capacity is dependent on the battery being a specific minimum weight. Abide by the details specified on the lift truck nameplate in order to ensure you are using a battery that meets minimum weight specified.
Batteries and chargers need to be correctly matched to the specific battery being charged. This will help guarantee that the charger has the correct amp-hour capacity to charge the battery and shares the same voltage together with the battery. The charger amp-hour capacity must be with 10 percent of the amp-hour capacity of the battery to guarantee the most effective charging. Prior to starting the charging cycle, make sure the battery is first connected to the charger. Always check the battery details such as the voltage, amp-hour capacity and battery weight with the details provided on the battery nameplate.
Always be sure whenever charging a battery that the exact kind of charger is being utilized. Nearly all newer charging devices could be utilized so as to safely charge all types of batteries and will be labeled to accept all batteries. Using an older charger, for instance so as to charge just flooded batteries could be hazardous if used for sealed batteries and damage to both charger and battery would take place. It is essential to first consult the instruction plate on the charger in order to be positive it can accept the kind of battery you want to charge.
When handling flooded batteries, it is best to only add the required water as soon as the battery has been charged. This habit would stop the spattering of electrolyte out of the battery when it is being charged.
A few tips utilized for improving the life of a battery include: at all times keep the battery clean regardless of kind and for flooded batteries particularly, keep their fluid levels maintained. One more common rule is to charge the battery and allow it rest for an 8 hour period before using. Use an "equalizing" charge every 5th charge to be able to keep all the cells topped up at the same voltage. Do not discharge the battery below eighty percent of battery amp-hour capacity previous to recharging.
There are numerous devices that can be placed on a lift truck in order to monitor the state of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator when the battery has been discharged. There are more simple gas gauge meters on the market as well. Using those monitoring devices will help avoid truck and battery damage from severely discharging the battery during use.
