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Without doubt, lift truck components will eventually wear out and require replacing. The option of obtaining new parts can become pricey so another idea is to buy used parts. This can save much money in the long run. It is a great idea to purchase used lift truck components which have been reproduced. These parts would ensure that you are getting components which would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out parts is a more cost effective way overall compared to rebuilding. With rebuilding parts, just the components that are worn out or broken get replaced, which means that other wearable components could break down soon after purchase.
Remanufacturing however provides the best assurance for used parts. Reproduced components are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is another rationale why reproduced parts on the whole run so much better. Whatever component within the part is new and this offers far longer life to the used part. Based on the lift truck components that are being redone, the cleaning process and the complete remanufacturing process will vary.
Replacing and Testing Components
The engines are cleaned after a complete disassembly. Different engine components like spark plugs, pistons, rings, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are one more item which is oven cleaned after being disassembled. The transmission is then washed. A comprehensive examination is performed so as to check for any cracks. Bushings, seals and bearings are all replaced. Typically, the replacement parts utilized on transmission components meet OEM specifications.
Wearable parts
Some components like the alternator, the water pump, torque converters, steer axles and the starter could get longer serviceability after being reproduced and having all wearable parts replaced. The electronic control in the electric lift truck is maintained by the control card. This card can likewise be reproduced with replacing all aged and worn out components. Not like several forklift components the control card could only have the worn and aged parts replaced.
OEM Specs
Components that are reproduced have to be thoroughly examined upon reassembly to ensure they are in good condition prior to being sold. When obtaining these components, it is a good idea to be sure that they have undergone all of the proper testing and inspections. On certain larger components like engines, transmissions and steer axles, OEM specification replacement parts must be used.
The dealer of used lift trucks and parts could ensure that the remanufactured parts have met OEM specifications and that these parts meet industry standards. A lot of details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of remanufactured parts compared to the components that were only rebuilt.
