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Inspect a Forklift
HRSDC and OSHA report that more than 10,000 workplace injuries connected to fork lifts take place each year. Operator error is the cause of many of these mishaps. Lack of proper equipment inspection and maintenance causes numerous others. Maintenance and operation of a forklift is not just the cause of personal injuries, but also of damage to property. Forklifts could damage building structures, overhead pipes and sprinklers, and other equipment when used incorrectly. The following daily inspections must be carried out in order to reduce the chance of forklift accidents.
Prior to inspecting different fluid levels turn the engine off. Check these fluids: engine oil, hydraulic oil, fuel, brake fluid and coolant. The tires also have to be inspected for indications of wear and tear. Check the air pressure in the tires. Check the condition of the forks. The load backrest must be attached tightly. Do a visual check of the top-clip retaining heel and pin. Afterward carry out an inspection of the hydraulic hoses, mast chains, cables and stops. Make certain that both the finger and overhead guards are attached firmly.
LP forklifts have propane tanks that have to be checked for indications of rust, corrosion or damage. Test the battery's electrolyte levels and charge. All belts should be inspected for wear. Check to make sure the owner's instruction manual is stored on-board the forklift inside a storage compartment. Test the seat belt to make certain the latches are secure. Test the hood latch to make certain that it is functioning as it should.
Start the forklift and listen to the engine noise to make certain there are no unusual sounds. If there are, investigate promptly. Check the accelerator and the steering controls. The parking break and the service break must be correctly functioning.
To guarantee proper functioning in both reverse and forward, the tilt control and drive control should be inspected. The functioning of the hoist, the lowering control and attachment control requires periodic checking. Check the horn and lights. After that check the defroster, wipers and heater to make certain they are functioning smoothly. Check every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance includes checking tires and replacing worn or damaged tires. Various types of forklifts are designed to be used with particular types of tires: pneumatic, polyurethane or solid. Tire kinds vary depending on factors like for example duration and frequency of use, the weight of the load and ground surfaces. To be able to change a forklift tire you would require the following tools: tire press, replacement tires and forklift jack. Replacing your forklift tires occasionally is necessary to help prolong the life of the machinery.
Instructions
1 Methodically check the tires for signs of wear and damage. Make certain that the type of tire on the forklift is the correct kind. If the wear on the tire is over 40%, the tire has to be replaced.
2 You should buy spare or replacement tires.
3 After you have positioned the jack underneath the tire, slowly lift the forklift high enough which would allow you to easily take out the tires.
4 Take out the old tire by utilizing the tire press to separate the rim from the tire. Replace the tire with the new one and secure firmly. Lower the forklift, and then move the jack to the next damaged tire and do the same thing.
5 A local repair company could repair a damaged tire on site. If this is your first call, the repair company may provide a free estimate. If the tires are very big, you would require a stationary tire press. In that case, you would need to take out the tire and bring it to a repair shop.