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By having management show presence on the floor regularly, it helps to recognize which workers might need more training and which may be the next to be promoted to a managerial position; it shows you consider the floor and everything that occurs there and the employees to be essential to the overall operation and very important; finally, you could deal with problems as they happen.
Determine the Use of Space: Start by checking cube utilization within your facility. Inspect if there is a lot of empty space close to the ceiling. Implementing higher racks and narrow aisles and specific forklifts that work in those types of environments can greatly increase how you store and move materials. What might not seem like much wasted space could mean thousands of extra dollars and square feet with some adjustments.
Check for Obsolete Inventory: If you notice a stock-keeping unit or SKU has not moved in more than a year, it is definitely consuming valuable space. As well, if you have many half-full pallets that are staged or stored in aisles, you are also not using available space to its full potential. By doing an inventory overhaul and re-organizing existing stock, a lot of room could be made to accommodate faster moving things.
How is the Product Flow? Make the time to trace how precisely product flows through your facility regularly. Check to see if the flow is sequential and logical. Around 60% of direct labor in the warehouse is allotted to traveling from place to place. You could probably have less personnel finishing the same amount of work by being aware of product flow. Being able to move personnel to complete other tasks instead of having employees doubled up moving things would get more work out of the same amount of employees.
The order filling method must be reviewed and if it is identified that a variety of SKUs are mixed-up in one place. If orders do not need items of this mix, pickers are wasting time. One more big time-waster is having the same SKU situated in many places within the warehouse. Get the employees used of going to a particular place for every specific item so that they are just looking in one area and not traveling all over\around the warehouse checking more than one location for the same thing. These small changes could vastly improve the overall efficiency within your warehouse.
The platform lift truck is common in a wide range of industrial and construction applications. Using these machinery can really help to transform a 3 or 2 person job into an easy to do solo effort.
These machines combine the best aspect of a 2-wheeled dolly and a reach truck. The platform lift is capable of maneuvering into tight places; this makes it a great option for congested retail or warehouse places. The operator usually walks behind the device and uses a foot pump or hand crank to raise the product platform to the intended height.
Platform Lift Trucks: Advantages and Disadvantages
As opposed to investing in a typical forklift, you will be able to get a platform lift truck. This will provide you with a much more economical option to more expensive machinery. With several of these trucks in your equipment fleet, you will quickly and efficiently be able to move stock to the loading dock from the sales floor.
There are however some disadvantages to these models. The majority of platform lift trucks for instance could not handle heavy loads. Usually, the upper limit on this particular type of truck is less than 1,000 pounds meaning the many of these machinery could not handle pallets. For those big and intense jobs you should rely on a different kind of machine.